Our Commitment

Pilgrim’s overall commitment is to reuse or recycle the maximum amount of materials with the goal of sending as little to landfills as possible. Each facility works to recycle material and reduce waste by optimizing facility logistics and team member training.


Our Approach

In each of our production facilities, we have goals to decrease the amount of packaging used in our finished products and decrease waste sent to landfills from each facility. Our Pilgrim’s Moy Park team continued to maintain its commitment of zero waste to landfill. As a company, we continue to explore alternative materials that offer recyclability and technologies that allow us to reduce the amount of packaging needed, while still maintaining strict product safety requirements. In our day-to-day operations, we work to improve recycling opportunities at each facility and reduce overall waste generated.

Product packaging provides a unique challenge for our industry, as not all customers or end-users have recycling facilities. In addition, to prevent contamination, packaging materials used at production facilities that come into contact with blood, meat or fat cannot be recycled, per the Institute of Scrap Recycling Industries standards. Due to the nature of our products, this reduces our ability to recycle packaging material used at our production facilities. In Europe, our Pilgrim’s Moy Park business was the first poultry company to sign the Courtauld Commitment 2 to reduce packaging and household food waste, and reduce product and packaging waste in the supply chain.

To continue to improve our efforts in waste management, recycling and cost reduction, we often work with third-party companies in each facility to conduct a gap analysis, identify opportunities for continued innovation and adopt best practices. Working with our local teams and third-party partners at the facility level allows us to tailor our waste and recycling approach to address the specific challenges at each of our facilities. We also process byproducts, such as blood, feathers and bones, to create saleable materials and reduce waste. Nearly 100 percent of inedible byproducts are rendered to produce tallow and feather and bone meal, which we then sell to other companies to be used in consumer goods, such as in livestock or poultry feed.

Reducing and Recycling Waste

In the U.S., we strive to recycle all that we can at our facilities. We recycle:

80%

of clean cardboard material, which is sent to recycling centers or paper mills to be reused

95%

of our pallets, which are returned to our suppliers for reuse

95%

of all metal, which is sent to a salvage yard

95%

of clean, non contaminated plastic, which is collected in bins and then sent to either a recycling center or melted down and repurposed to make new products

95%

of our plastic high-density polyethylene (HDPE) tote bags, which are sold to our original manufacturer and then reused in our next order, creating a closed loop system

2018 Progress

Pilgrim’s has remained focused on reducing waste and packaging. From 2017 to 2018, total waste generated decreased by 4.8 percent, waste sent to landfills was reduced by 25.3 percent and waste to landfill per ton of finished product decreased by 25.2 percent. These reductions were achieved despite our teams experiencing numerous challenging weather events that significantly damaged facilities, which resulted in an increase in material that would have otherwise not been sent to landfill. As a highlight, our Pilgrim’s Moy Park team maintained its 0 percent to landfill efforts, and Pilgrim’s Mexico implemented a composting project from farms and hatcheries that reduced total waste by 42 percent.

In the U.S. and Puerto Rico, we increased our percentage of biodegradable and recyclable packaging material used by 1 percent; however, our total packaging material per ton of finished products including by-products increased by 4.8 percent. Despite this recent increase, since 2010, Pilgrim’s has reported total packaging used per ton of finished product (excluding by-products) and has achieved a nearly 20 percent reduction in comparison to 2018. We will continue to stay focused on increasing our recyclable packaging and will stay committed to reducing our packaging per ton of finished product produced.

The data below represents our best efforts at tracking waste and recycling at our facilities. In some cases, the local municipality collects all waste and recycling, which makes tracking the data impossible. We are currently working to develop collaborative partnerships in these locations, so we can share data to better track our performance.

Finally, nearly all organic solids, including wastewater sludge, are sent to land application or composting and used as beneficial soil amendments in place of synthetic fertilizer at local farms.

Waste Performance

Pilgrim’s U.S. and Puerto Rico Pilgrim’s Mexico Pilgrim’s Moy Park
2016 2017 2018 2016 2017 2018 2016 2017 2018
Total Waste Generated
(Tons)
88,325 98,239 79,156 207,551 196,376 113,026 109,314 95,262 179,115
Total Waste to Landfill
(Tons)
73,438 82,046 70,117 207,551 31,509 14,709 0 0 0
Waste to Landfill Intensity
(Per Ton of Finished Product Including By-Products)
0.0153 0.0165 0.0142 0.2134 0.0317 0.0147 0.0000 0.0000 0.0000
Total Waste Recycled
(Tons)
14,887 16,193 4,904 0 164,848 27,590 13,119 0 56,443
Total Waste Composted
(Tons)
0 0 0 0 6 70,714 11,453 0 0
Total Waste Incinerated
(Tons)
0 0 0 0 13 14 2,328 10,976 12,330
Total Waste for Energy
(Tons)
0 0 0 0 0 0 35,164 40,627 105,708
Total Waste Cogeneration/Coprocesse
(Tons)
0 0 0 0 0 0 0 504 3,031
Total Waste for Fertigation /Land Application
(Tons)
0 0 0 0 0 0 47,251 43,155 0

Packaging Performance

Pilgrim’s U.S. and Puerto Rico
2016 2017 2018
Packaging Material Used
(Tons)
147,037 152,989 159,472
Total Packaging Material Used Intensity
(Per Ton of Finished Product)
0.0307 0.0307 0.0322
Total Biodegradable and Recyclable Packaging Material Used
(Tons)
98,045 105,925 113,753
Percentage Biogradable and Recyclable Packaging Materials 66.68% 69.24% 71.33%

Packaging Material Used Per Ton of Finished Product Since 2010